You know, now that I think about it; Toby was meant to be losing weight a lot quicker than Kate on this is us. Recently I read somewhere Chrissy Metz said she had to, by contractual obligation, lose weight in trajectory with Kate. That'd be easier to do if your character is losing weight slowly. But in his case, Toby was losing weight fast. I suppose it'd make sense to cast a less overweight actor and pad him, then remove the padding as the character gets thinner rather than actually expect someone to lose a lot of weight quickly. If I had to venture a guess, he was in a suit and it gets smaller each time tiny loses a bigger amount of weight, opposed to Chrissy who has to drop a pound or two every couple weeks in real life. I think that makes sense anyway.
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